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Suofu NP Series Magnetic Gear Pumps: A Reliable Solution for Transformer Oil Chromatography Analysis
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Suofu NP Series Magnetic Gear Pumps: A Reliable Solution for Transformer Oil Chromatography Analysis

Views: 0     Author: Suofu     Publish Time: 2025-12-10      Origin: Site

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1. Industry Background: The Importance of Transformer Oil Chromatography Analysis

In power systems, oil-immersed transformers dominate due to their advantages such as good heat dissipation, low loss, and large capacity. However, internal faults within transformers are often difficult to detect through conventional electrical tests. This is where transformer oil chromatography analysis technology demonstrates its unique value.

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The transformer oil chromatography online monitoring system is used to measure and analyze the trace fault gases dissolved in the insulating oil of oil-immersed electrical equipment. It enables real-time online analysis of insulating oil, featuring accurate measurement, fast analysis, and real-time monitoring. It can effectively and timely capture potential latent fault information in oil-immersed electrical equipment, ensuring their reliable operation.

By detecting the composition and content of seven characteristic dissolved gases in the oil - Hydrogen (H2), Carbon Monoxide (CO), Carbon Dioxide (CO2), Methane (CH4), Ethane (C2H6), Ethylene (C2H4), and Acetylene (C2H2) - it can sensitively diagnose internal latent faults within transformers (such as overheating or discharge). This technology has been prioritized in the preventive testing regulations for power equipment, becoming a key means of ensuring the safe operation of the power grid.

2. Pain Points and Challenges of Traditional Solutions

Traditional transformer oil chromatography analysis systems often face the following challenges in the oil sample collection and transfer stages:


  • Leakage Risk: Mechanical seals may develop leaks after long-term operation.

  • Poor Environmental Adaptability: Significant outdoor temperature variations cause substantial changes in oil viscosity, leading to unstable output pressure from the pump. Under these conditions, traditional pumps cannot meet high-pressure requirements.

  • High Maintenance Costs: Significant outdoor temperature variations contribute to a high failure rate of conventional pumps.


3. The Breakthrough Solution: Suofu NP Series Magnetic Gear Pumps

1. Core Product Solution
Suofu 42 Series NP039 combined with a 24V 40W DC Brushless Shielded Motor can operate stably within a wide temperature range of -40°C to 80°C, with a maximum pressure of 15 kg/cm². It is specifically optimized for transformer oil chromatography analysis systems.

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2. Seven Technical Advantages

  • Zero Leakage: Magnetic drive design, utilizing only static O-ring seals, eliminating leakage risks.

  • Gas-Liquid Two-Phase Transfer: Patented profile design enables stable transfer of oil containing gas.

  • Exceptional Self-Priming Capability: Generates a vacuum up to -8.5 meters water column, easily facilitating gas-liquid separation.

  • Superior Environmental Adaptability: Withstands temperatures from -40°C to 80°C and adapts to viscosity changes from 0.2 to 10,000 cP.

  • Ultra-Long Service Life: Imported PEEK gears and ceramic shaft design ensure a continuous operational life of up to 50,000 hours.

  • Stable Output: High-precision machining guarantees pulsation-free transfer, unaffected by ambient temperature.

  • No Acetylene Generation During Operation: Does not produce acetylene gas while working.


3. Comparative Advantages

Metric
Comparable Product
Suofu NP Series
Advantage Manifested
Price
100%
60% - 70%
30% - 40% Cost Saving
Dry Running Time
≤ 30 minutes
≥ 1 hour
2x Improvement in Self-Priming Reliability
Maintenance Interval
6 - 12 months
Maintenance-Free
Virtually No Maintenance Cost

4. Typical Application Scenarios


  • Substation Online Monitoring Systems: Integrated into transformer oil chromatography online monitoring devices for unattended sampling.

  • Laboratory Oil Sample Pre-treatment: Used with gas chromatographs for oil sample degassing and transfer.

  • Monitoring Points in Severe Cold Regions: Maintains stable performance even at -40°C.

  • Aging Transformer Monitoring: Capable of stably transferring oil that has already developed dissolved gases.



5. Why Choose Suofu Industrial?


  • 17 Years of Industry Experience: The core team possesses extensive experience in micro pump applications.

  • Proprietary Core Technology: Special gear profile design is nationally patented.

  • Military-Grade Quality Control: Full-process quality control from raw materials to finished products.

  • Customized Services: Provide optimized solutions based on specific customer operating conditions.



6. Technical Extension: Working Principle of Magnetic Gear Pumps


The NP series utilizes an innovative rare earth magnetic drive system. The rotation of the outer magnets drives the inner magnets, which in turn drive the gear set. This non-contact transmission method completely eliminates shaft seal leakage points. Additionally:


  • PEEK Gears formed by one-time injection molding offer 3 times better wear resistance.

  • Ceramic Bearings ensure operational stability under high-pressure conditions.

  • Special Chamber Profile Design adapts to severe pressure fluctuations.



7. Obtain a Tailored Solution


For transformers of different capacities and under various climate conditions, we offer:

  • Rapid delivery of standard models.

  • Custom development for special operating conditions.

  • Technical support for system integration.


(The data in this article comes from Suofu Industrial laboratory test results and typical customer application cases. Specific performance parameters may vary depending on the application environment. Please consult us for details based on your actual conditions.)


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