Technical Article

The transition to MW-class liquid-cooled ultra-fast charging piles presents a critical cooling challenge, as centrifugal pumps struggle with the high flow resistance and viscosity demands beyond 600KW. Suofu's magnetic gear pumps, particularly the NP350 model, are positioned as a specialized solution, offering high differential pressure (7-8 bar), zero leakage, wide temperature tolerance (-55°C to 90°C), and compatibility with various coolants. These features are designed to ensure stable, high-speed coolant circulation for full-power output and minimal maintenance, addressing core requirements like overcoming line resistance and preventing leakage in high-power charging systems. The company's extensive field deployment and validation with leading operators are cited as key credentials. Read More

Gear pumps are generally suitable for conveying clean, particle-free liquids. Their operating principle relies on the meshing of gears with very fine internal clearances. Solid particles larger than these clearances, typically on the order of 0.02mm in some micro pump models, can cause seizure. Furthermore, particles entering the meshing gear teeth or bearing surfaces cause accelerated wear, significantly reducing service life. Therefore, their application is limited for media containing abrasives. The required internal clearance decreases when handling low-viscosity fluids or operating under high pressure differentials, further increasing sensitivity to particulate contamination. Read More

Suofu NP series micro magnetic gear pumps feature leak-free operation, high pressure, and the ability to handle gas-liquid two-phase flows, making them suitable for small cooling systems using various fluorocarbons. As these fluids are prone to vaporization, specific system configurations are recommended for reliable operation. Key guidelines include maintaining approximately 2°C of subcooling before the pump, controlling inlet flow velocity, using a large-radius 90° elbow, and installing a high-flow 400-mesh filter. A controlled startup at low speed (e.g., 500 rpm) and a venting procedure via a return line with motor current monitoring are advised to purge inlet gas before reaching full operating speed. Read More

The Suofu NP series micro magnetic gear pumps are engineered for cooling and refrigeration systems. Their defining features—leak-free operation, dry-running capability, strong self-priming, and minimal flow fluctuation under pressure changes—make them particularly suitable for handling volatile, low-viscosity refrigerants like various fluorocarbons and fluorinated fluids. These pumps excel in applications requiring precise temperature control, high-pressure microchannel systems, and environments with wide temperature ranges (-40°C to 150°C, extendable to -120°C). The magnetic drive and optional fully welded construction ensure zero leakage, while the design allows for flexible customization in motor type, installation, and configuration to meet diverse system integration needs. Read More

The selection of pipe diameters in micro gear pump systems requires specific considerations for low flow rates. For the outlet, a flow velocity of 1-3 m/s is recommended to balance pressure drop and cost. Inlet conditions are more critical due to atmospheric pressure limitations, necessitating a lower velocity of 0.5-1.5 m/s to ensure proper fluid intake and prevent issues like cavitation, especially with volatile liquids. Pipe diameter should be adjusted based on line length, fittings, and fluid viscosity to optimize overall system performance and reliability. Read More

When transporting low-viscosity or poorly lubricating liquids like water or solvents, gear pumps require materials with excellent self-lubricating properties to prevent gear seizure. Plastic gears, particularly those made from engineered materials like reinforced PEEK, are often more suitable than metal for such applications due to their inherent self-lubrication, good PV (pressure-velocity) value, and corrosion resistance. For instance, the NP series micro magnetic gear pumps from Shanghai Super Fluid Co., Ltd. (Suofu) utilize such PEEK gears and bearings, offering a reliable solution for small-flow, low-to-medium pressure pumping scenarios where rigidity, precision, and durability are needed. Read More